Assistant Plant Manager

Job Description

Position: Deputy/ Asst. Manager: Steel & Machining Location: Bhiwadi, Rajasthan No. of Vacancy: 1 Education Qualification: B.Tech/BE Mechanical Engineering Industry Specific: Heavy Fabrication Experience: Minimum 8 years experience in steel plant operations or raw material management. Strong analytical skills for OEE calculation and process optimization. Key Roles & Responsibilities: 1. Steel Material Management (R.M. Store Activities):  Supervise and coordinate the loading and unloading of all steel materials in the RM.  Ensure proper storage, material tagging, and identification of steel as per grade, size, and dimension.  Maintain accurate inventory of steel materials including inward/outward movement, and issue material to production based on approved requisitions slips.  Ensure FIFO/LIFO of the material as per operational needs.  Maintain and update stock register and ERP system with daily transactions.  Implement safe loading and unloading practices to prevent damage to material and ensure worker safety.  Issue steel to the fabrication and machining departments as per job order or BOM (Bill of Materials).  Track steel consumption for each job/project and minimize scrap or extra use. 2. Nesting Monitoring:  Collaborate with the planning and design team to ensure nesting plans are accurately implemented.  Check that nesting plans are followed correctly to maximize sheet utilization and reduce scrap.  Monitor nesting execution and ensure maximum material utilization with minimal scrap.  Fixing of Max & Min. sheet dimension for scrap.  Verify nested plans against actual output and report discrepancies. 3. Machining & CNC Process Monitoring:  Supervise machining operations including Hexa Cutting, CNC cutting, and related processes.  Maintain a log of all items machined per day, including size, quantity, and material type.  Ensure all CNC jobs are programmed, scheduled, and completed as per production needs.  Calculate and report Overall Equipment Effectiveness (OEE) for each CNC and machining unit. 4. Plasma, Ledger Cutting, Shearing & Bending Oversight:  Monitor operations of Plasma Cutting, Ledger Cutting, Shearing, and Bending machines.  Ensure machines are operated efficiently and safety protocols are followed.  Track performance, productivity, and downtime of each equipment.  Fixing of cutting schedules as per machines.  Conduct daily inspections and coordinate with maintenance for breakdowns or servicing. 5. Reporting & Documentation:  Prepare daily/weekly/monthly reports on material issuance, machining outputs, machine-wise productivity, and OEE.  Document all quality checks and rework/rejection reports and ensure traceability.  Maintain records of operator logs, shift-wise production, and raw material consumption.  Maintain Scrap generation report as per machines & sheets.  Taking care of the total scrap generation record Job Type: Full-time Pay: ₹600,000.00 - ₹800,000.00 per year Schedule: Day shift Fixed shift Ability to commute/relocate: Bhiwani, Haryana: Reliably commute or willing to relocate with an employer-provided relocation package (Preferred) Education: Bachelor's (Preferred) Experience: Steel Plant Operations: 8 years (Preferred) raw material management: 8 years (Preferred) OEE calculation and process optimization: 5 years (Preferred) Nesting Monitoring: 5 years (Preferred) Machining & CNC Process Monitoring: 5 years (Preferred) Plasma, Ledger Cutting, Shearing & Bending : 5 years (Preferred) Reporting & Documentation: 5 years (Preferred) Work Location: In person