Engineer Maintenance Mechanical

Job Description

Skills: Preventive Maintenance, Mechanical Troubleshooting, Asset Management, Reliability Engineering, Failure Modes and Effects Analysis, Predictive Maintenance, Job Description Job Role: Engineer Maintenance - Mechanical SECTION III: KEY RESPONSIBILITIES AND ACCOUNTABILITIES OF THE ROLE Responsibilities Policies, Processes and ProceduresConduct day to day mechanical maintenance activities & follow all relevant policies, processes, standard operating procedures and instructions so that work is carried out in a controlled and consistent mannerKeep self abreast with leading practices & trends in mechanical maintenance and contribute to the identification of continuous improvement of systems, processes and proceduresMaintenance Planning & ReviewSupport in creating preventive and predictive maintenance schedule at daily, weekly and monthly level for the mechanical activities, in coordination with Production, Technology and CES teamsCreate the resourcing plan as per the maintenance schedule in order to handle day-to-day mechanical maintenance activities as well as shutdown jobs as per planCollate mechanical discipline data for performance monitoring and prepare information report detailing out performance against KPIs of mechanical maintenance, take corrective actions and present the same to the lead maintenance in case of any escalationsCreate a plan for inventory control activities of mechanical spares and get it approved to ensure effective maintenance operations; issue spares for job execution as and when requiredAssist discipline manager with spares identification for procurement; follow up with vendor, purchase, and stores to ensure availability of the sparesAssist in preparing mechanical maintenance cost and budgeting process, and analyse the same to ensure efficient utilizationMaintenance OperationsExecute as well as supervise mechanical maintenance task with quality and safety; ensure timely completion of tasks in adherence to standards, procedures and best practicesManage preventive and corrective mechanical maintenance of plant machinery in order to minimize production/ quality lossAnalyse the current condition of the equipment, and monitor its performance trends to identify irregularities so as to rectify the same & ensure improvement in availability of equipmentCarry out preservation activities as per schedule to ensure performance, functionality, as well as availability of the equipment's, assets etc.Manage the execution of shutdown jobs as per schedule to ensure timely completionCarry out regular look, listen, and feel (LLF) visits in the plant to identify potential failures, and suggest measures to rectify the same if anyIdentify issues jointly with Production, Quality, CES, EHS, and Technology teams, collect inputs and implement suggested measures to enhance plant healthConduct troubleshooting and root cause analysis (RCA) as and when required in coordination with CES team for technical supportMaintain integrated management system (IMS) documents for mechanical maintenance to ensure repository of records for review and audit purposesParticipate in reliability & integrity studies of mechanical systems and components as identified to ensure their safe and reliable operationsMaintain integrity of maintenance with SAP PM and SAP MM data, analysis and costs by ensuring timely and correct data entries (such as pending jobs etc.) and validationsLiaison with workshop team for repair activities so as to ensure timely completion of maintenance activitiesFacilitate and support minor projects activities as and when requiredWorkplace Safety & EnvironmentFollow maintenance related safety, fire and environmental processes and compliance norms and ensure all operations align with the same in order to provide safe working environment to all plant personnel'sOversee plant machinery for safety, fire and environmental issues/ hazards pertaining to mechanical maintenance operations, identify root cause and take appropriate steps to mitigate any challengesInvestigate safety incidents along with safety teams pertaining to mechanical operations, support in drafting action plan and implement the same to ensure non-recurrenceAssist in emergency operations in case of any safety or fire incidents to ensure quick closureCompliance & AuditsPrepare reports/ documents pertaining to audits. Assist lead maintenance with audits, and support implementation of the finalized measuresSupport in ensuring timely adherence to audit schedules; implement suggestive corrective actions in case of any deviationAssist with HSEF compliance (RESOP, MIQA, CFA, DOSHE mandatory trainings) and support in implementing suggested action plan to enable a safe working cultureCoordinate and monitor the contractor's activities to ensure compliance with established policies and proceduresEnsure compliance of mandatory trainings to ensure adherence to established policies and processes SECTION IV: SUCCESS METRICS Safety Score of the respective PlantProduction / throughputMaintenance Score of respective PlantTotal no. of failuresNo. of Repetitive failuresCL ProductivityCL Cost SECTION VI: KNOWLEDGE AND COMPETENCIES Education Qualifications: Bachelors in Engineering or Diploma degree (Mechanical/ Production) Experience 1-3 years of maintenance experience at plant; Diploma holders should have higher relevant experience FUNCTIONAL COMPETENCIES Knowledge of various codes & standardsUnderstanding of Mechanical equipment's periodic, proactive, & shutdown maintenanceAbility to repair mechanical equipment's & refurbishmentTroubleshooting & analysisTurnaround & shutdown coordinationContractor managementHealth and safety BEHAVIORAL COMPETENCIES Analytical abilityGood interpersonal skillsCommunication skillsDecision-making ability