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Job Description

Sr. Manager/AGM– Production Location: Maheshwaram, Hyderabad Employment type: FULL - TIME Position Reports to – Sr. VP - Plant “If everything seems under control, you are not going fast enough!” At Cygni Energy, our people are our greatest asset and biggest differentiator. They are passionate about results, and also believe in having a lot of fun along the way . Join Us. We’ve already touched 10+ Million Lives across 1100+ towns and many villages, 75+ MWh of Energy Storage, Our Business: Cygni Energy is a Next-Generation Energy Storage Company and Defines the Future of Energy Storage across Key Verticals. At Cygni, we are rethinking energy with game changing battery technologies. Each battery application have different needs and requires different solutions. We believe our Energy Storage Systems will be a key part of the future of electric grid. It has the choicest of corporate and government clients, all delighted with offerings and services. Client reach out to us for Electric Vehicles (2 Wheelers and 3 Wheelers) Smart BMS controlled Batteries and Rooftop Solar Hybrid Solutions. This Role: The position is responsible for end-to-end oversight of our production line, ensuring that daily and monthly output targets are met safely, on time and within budget. You will translate sales forecasts into executable production plans, optimize processes to drive efficiency (OEE), uphold stringent quality and safety standards, and lead a cross-functional team—connecting Operations, Quality, R&D and Supply Chain—to ramp new products and sustain high‐volume output. Your role is pivotal in identifying and eliminating waste, managing capacity and manpower The most successful employees at CYGNI are results-driven and able to continuously adapt to an ever-changing environment. They not only work well in our environment but also have the drive to succeed when they are on their own. A strong focus on fairness and honesty with a humble attitude is what defines our top performers. Is that you? Currently, CYGNI seeks your application for Lead - Production for earliest joining. Location: Maheshwaram, Hyderabad (TS) Job Description Develop and oversee daily, weekly and monthly production schedules to meet order commitments. Align manpower deployment with demand forecasts; adjust staffing and shifts proactively. Conduct future capacity planning based on sales forecasts and order backlog. Map skill sets, identify gaps and coordinate training to ensure optimal utilization. Lead Process Time Reduction (PTR) initiatives and drive process improvements using 7-QC tools. Facilitate Value Stream Mapping (VSM) workshops to eliminate waste and streamline flow. Enforce best-in-class quality standards across BESS pack assembly, module integration and container builds. Ensure adherence to safety & regulatory norms (UL, IEC, BIS) and internal SOPs for high-voltage battery manufacture. Define, track and report Key Performance Indicators (OEE, yield, throughput, scrap rate). Establish, monitor and report on production metrics (OEE, throughput, scrap/yield, downtime), driving data-led corrective actions and weekly/monthly MIS updates. Prepare and present Production MIS dashboards to leadership. Identify sources of material and process waste; implement corrective and preventive countermeasures. Champion cost-optimization projects without compromising safety or quality. Partner with R&D, Quality, Maintenance and Supply Chain to troubleshoot bottlenecks, manage change controls and qualify new equipment or product variants. Coordinate with R&D, Design, Quality Assurance, BMS and Supply Chain teams to ensure seamless product introduction and ramp-up. Build strong relationships with external suppliers and service partners. Own end-to-end process design, validation and continuous-improvement (Kaizen, 5S, SMED) activities to boost line efficiency, yield and cost-effectiveness. Enforce HSE, regulatory and internal quality standards—leading safety audits, incident investigations and operator training to sustain a zero-incident culture. Education & Experience Bachelor’s degree in Electronics, Electrical or Mechanical Engineering (B.Tech/B.E.). 10–15 years of hands-on production leadership on shop floor—ideally in Automotive, Li-Ion battery pack manufacturing, Power Electronics or Consumer Durables. Proven track record in QA & PPC (Production Planning & Control) for complex assembly lines. Skills Deep understanding of Li-Ion cell handling, battery pack assembly, thermal management and high-voltage safety. Familiarity with electronic components, wiring harnesses, enclosure design and vibration testing. Skilled in Lean Manufacturing methodologies: 5S, Kaizen, SMED, DFMEA, PFMEA, PPAP, APQP. Strong MS Office and ERP system proficiency; ability to generate and analyse MIS reports. Experience driving OEE improvements and implementing poka-yoke solutions. Excellent people-management skills: team building, coaching and conflict resolution. Strong analytical mindset with data-driven problem-solving capability. Effective communicator: able to influence stakeholders at all levels. Commitment to safety, integrity and continuous improvement mindset. Show more Show less