Team Leader - Tool Room - Plastic Moulds Industry, Chennai

Job Description

Position title: Team Leader Tool Room Experience: 15 yrs of experience in design and manufacture of Plastic Moulds Qualifications: 1) Diploma in Tool and die making from NTTF and GTTC (or) 2) DPMT from CIPET Work Location: SIPCOT, Thandalam Objective: To Design, manufacture and develop, defect free Moulds and maintain the moulds to support and aid the production processes to achieve optimum levels of efficiency and operational excellence in order to accomplish Business objectives. Key Result Areas (KRAs): Responsible for all aspects of Tool Design, manufacture, maintenance, development and testing: Prepare cost estimation for Moulds of new RFQs Achieving Tool manufacturing plan within budgeted norms and adherence to process. Manufactured moulds should be first time right Achieve Zero defect – Reduction of rejections (machine rejections / COPQ) Enhance OEE Performance. (Preventive and Breakdown maintenance) New Projects Training to personnel for improving Functional / Soft skills Tooling MIS Manpower Management (Motivation, engagement and Tool Room discipline) Drive 5S, Safety, Continuous Improvement and other process improvement activities Roles & Responsibilities: Mould Manufacturing: 1) Execute the manufacturing plan and achieve the targeted output on a daily basis. Monitor Tool output periodically to ensure on time availability for uninterrupted production 2) Ensure 100% adherence without deviations to IATF standards, SOPs and Good Manufacturing Practices (GMP) 3) Negotiate and co-ordinate with machining supplier and child part vendors for timely delivery. 4) To ensure all standards of safety, 3C, 5S and Health, are implemented to maintain an accident free plant and improve tool quality and accuracy. 5) To continuously monitor and control raw material consumption, deployment / allocation of manpower, energy consumption within norms. To ensure manufacturing costs are within the budget 6) To continuously analyse, the current manufacturing processes and procedure and implement improvements 7) Develop capability and Technical knowhow to continuously enhance existing Tool designs and develop new ones. New Project: 1) Conduct feasibility study 2) Conceptualize tool design 3) Prepare costing sheet for manufacturing Tool as per design Mould Quality: 1) Achieve target of zero Quality defect 2) Machining rejection – avoid errors during machining and assembly Man Management: 1) Responsible for Tool room discipline 2) Conduct daily meetings and motivate the staff and improve the engagements Competencies required: 1) Trouble shooting and decision making 2) Initiative and tenacity 3) Execution and organizing 4) High level work ethics and integrity 5) High energy levels and ability to work under pressure 6) Demonstrated communication and relationship management